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China Nanosecond Precision Laser Welding Machine Factory - High-Performance Suppliers for Dissimilar Thin-Walled Materials
Product Description
A nanosecond welding machine is a device that uses nanosecond pulse lasers for welding. Compared with traditional laser welding machines, nanosecond welding machines have shorter pulse widths and higher peak powers, enabling faster and more accurate welding processes. The nanosecond welding machine is suitable for welding various metal materials, including stainless steel, aluminum alloy, copper alloy, titanium alloy, etc. It has a wide range of applications in fields such as automobile manufacturing, electronics, and precision machinery.
The working principle of nanosecond welding machine is to heat the material to a molten or vaporized state in a very short time through high-energy laser pulses, and then rapidly cool and solidify to form a weld seam. Due to the very short pulse width and small heat affected area, the thermal stress and deformation generated during the welding process are also small, thereby improving the welding quality and accuracy.
In addition, nanosecond welding machines can also be integrated with other automation equipment and production lines to achieve automated welding production, improve production efficiency and product quality.
Process Parameters
The process parameters of nanosecond welding machine mainly include the following aspects:
1. Pulse width
The pulse width of nanosecond welding machines is usually between a few nanoseconds and tens of nanoseconds. When the pulse width is less than 10 nanoseconds, a very fast heating and cooling process can be achieved, thereby avoiding the formation of heat affected zones (HAZ).
2. Pulse energy
This refers to the amount of energy transmitted by each pulse. For components of different materials and sizes, different pulse energies need to be selected to achieve optimal welding results.
3. Solder joint diameter
Solder joint diameter refers to the size of the solder joint formed within one pulse cycle. The diameter of the solder joint can be adjusted by controlling the pulse width and pulse energy.
In addition, the parameters of nanosecond welding machine also include laser wavelength, laser output power, power adjustment range, energy fluctuation, frequency adjustable range, etc. For example, some nanosecond welding machines have a laser wavelength of 1064nm, a maximum laser output power of 70W, a power adjustment range of 1-100%, energy fluctuation <± 5%, and a frequency adjustable range of 1-2000KHz.
In practical applications, it is necessary to select appropriate process parameters based on specific welding requirements, material properties, and usage environments.
Product Advantages
- High photoelectric conversion efficiency, saving operating costs, customized light sources, longer warranty, and better service;
- Highly integrated modularity, strong product scalability, and easy implementation of automation;
- Integrated overall structure, compact and small in size, occupying a small area;
- One stop control, real-time power monitoring.
Application Areas
Battery ear welding, mobile phone motor welding, antenna spring welding, camera motor welding, etc.
Technical Parameters
| Equipment model | FRZ-LWF100 | FRZ-LWF200 |
| Average output power(W) | 100W | 200W |
| Laser Source | Nanosecond Fiber Laser | |
| Laser mode | Single mode | Single mode |
| Cooling mode | Air cooling | Air cooling |
| Wavelength | 1064±20nm | |
| Welding area | 70*70mm(Optional) | |
| Fiber length | 3m(Optional) | |
| Energy fluctuation range | ≤3% | |
| Power supply | AC 220V±10%,50/60Hz | |
| Operational environmental temperature | 10~35℃ | |
| Operational environmental humidity | ≤70% | |
| Platform | (Optional) | |
| Purifier | (Optional) | |
Equipment Pictures
Videos
Frequently Asked Questions
What is a nanosecond welding machine and how does it work?
A nanosecond welding machine uses nanosecond pulse lasers to heat metals to a molten or vaporized state in a very short time, which then rapidly cool and solidify to form high-quality weld seams. Because of the extremely short pulse width, the heat-affected zone (HAZ) and thermal deformation are minimized.
What metal materials can be welded using a nanosecond laser welder?
It is highly suitable for welding various metal materials, including stainless steel, aluminum alloy, copper alloy, titanium alloy, and other metals commonly used in precision manufacturing.
What are the primary process parameters of a nanosecond welding machine?
Key process parameters include the pulse width (typically between a few to tens of nanoseconds), pulse energy, solder joint diameter, laser wavelength (typically 1064nm), laser output power, power adjustment range, energy fluctuation, and frequency adjustable range.
What are the main advantages of nanosecond laser welding?
The main advantages include high photoelectric conversion efficiency, low operating costs, highly integrated modular design for easy automation, a compact structure that saves floor space, and one-stop control with real-time power monitoring.
What are the typical application areas for this equipment?
This technology is widely applied in precision electronics and hardware manufacturing, such as battery ear welding, mobile phone motor welding, antenna spring welding, and camera motor welding.
What are the power options and differences between the FRZ-LWF models?
The FRZ-LWF100 operates at an average output power of 100W, while the FRZ-LWF200 operates at 200W. Both models feature a single-mode nanosecond fiber laser, air cooling, a 1064±20nm wavelength, and an energy fluctuation range of ≤3%.