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China Suppliers Factory PW Series Plastic Laser Welding Machine for Effective Joining Solutions

The PW series plastic laser welding machine utilizes advanced semiconductor laser technology, offering a precision solution for joining plastic components. Designed particularly for overlapping or similar overlapping structures, this machine ensures optimal performance. The laser penetrates the upper plastic layer, focusing on the contact surface of the absorbing material, which effectively melts both the upper and lower layers. This process creates a melting zone, and with the application of pressure from the fixture, intermolecular mixing takes place, leading to a strong weld seam upon cooling. As a leading factory in China, we strive to provide high-quality laser welding solutions. Our commitment to excellence makes us one of the top suppliers in the industry, delivering reliable and efficient products for your manufacturing needs

    Products Description

    Laser plastic welding process includes 3 types process. They are contour welding, quasi synchronous welding and synchronous welding.
    Contour welding
    Contour welding is that moving one circle along the contour of the workpiece to complete the welding process.
    Quasi synchronous welding
    Quasi synchronous welding is that the laser beam scans at high speed and repeats multiple times along the contour to complete the welding process.
    Synchronous welding
    Synchronous welding is that shaping the laser beam according to the contour shape, so that laser energy is simultaneously projected onto all welding paths to complete the welding process in one time laser shot.

    Advantage

    The Friends brand plastic laser welding machine has the following advantages:
    • Non contact, vibration free welding;
    • Flexible, easy to coordinate with production lines;
    • There is no pollution, no welding slag, and the surface is clean during the welding process;
    • Thermal damage, minimal thermal deformation;
    • The weld seam is firm and has good sealing performance

    Application Areas

    The LWF series fiber laser welding machine is widely used in Automobile industry, medical industry, Electronics industry, Home appliance industry and others industry.

    Technical Parameters

    Equipment Model FRZ-PW
    Laser Source Semiconductor Laser
    Average output power(W) 50W、100W、200W、500W(Optional)
    Wavelength 808~2000nm
    Core diameter of optical fiber 400μm(200μm、600μmOptional)
    Minimum focal point spot 300μm
    Processing range 70mm*70mm~200mm*200mm
    Control mode (PC+PLC)
    Movement platform travel X*Y*Z 250*300*100mm(Optional)
    Cooling mode Air cooling/Water cooling
    Online monitor system Temperature monitoring /Displacement monitoring(Matching)
    Power supply AC 220V±10%,50Hz

    Equipment Pictures

    Plastic Laser Welding Machine (5)
    Plastic Laser Welding Machine (6)

    Samples Pictures

    Plastic Laser Welding Machine (1)
    Plastic Laser Welding Machine (2)
    Plastic Laser Welding Machine (3)
    Plastic Laser Welding Machine (4)
    Plastic Laser Welding Machine (5)

    Videos

    Frequently Asked Questions

    What laser plastic welding processes are supported by this equipment?
    The equipment supports three types of laser plastic welding processes: contour welding (moving along the workpiece contour), quasi-synchronous welding (high-speed laser scanning repeated multiple times), and synchronous welding (projecting laser energy simultaneously onto all paths in a single shot).
    What are the main advantages of the Friends brand plastic laser welding machine?
    It features non-contact and vibration-free welding, high flexibility for integration into production lines, zero pollution or welding slag, minimal thermal deformation due to low thermal damage, and produces firm, well-sealed weld seams.
    Which industries can apply the LWF series fiber laser welding machine?
    The LWF series is widely applied in the automobile industry, medical industry, electronics industry, home appliance industry, and other manufacturing sectors.
    What are the power options and wavelength parameters for the FRZ-PW model?
    The FRZ-PW model features optional average output powers of 50W, 100W, 200W, and 500W, operating at a laser wavelength range of 808nm to 2000nm.
    Does this laser welding machine feature any real-time monitoring?
    Yes, the machine comes equipped with an online monitor system that supports both temperature monitoring and displacement monitoring to ensure consistent quality control.

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