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High-Performance Nanosecond Precision Laser Welding Machine from China Suppliers and Factory for Dissimilar Materials

The FRZ-LWF100/200 precision laser welding machine is a state-of-the-art solution designed for China suppliers and factories specializing in the welding of dissimilar high reflectivity thin-walled materials. Featuring a cutting-edge nanosecond fiber laser light source, this machine ensures exceptional performance with its high stability galvanometer system and advanced CCD positioning system. Additionally, the integrated power monitoring system guarantees precision and reliability in every weld. Tailored specifically for the challenges of high reflectivity materials, the FRZ-LWF100/200 delivers outstanding cost-effectiveness, making it an ideal choice for manufacturers looking to enhance their welding capabilities in today's competitive market

    Product Description

    A nanosecond welding machine is a device that uses nanosecond pulse lasers for welding. Compared with traditional laser welding machines, nanosecond welding machines have shorter pulse widths and higher peak powers, enabling faster and more accurate welding processes. The nanosecond welding machine is suitable for welding various metal materials, including stainless steel, aluminum alloy, copper alloy, titanium alloy, etc. It has a wide range of applications in fields such as automobile manufacturing, electronics, and precision machinery.

    The working principle of nanosecond welding machine is to heat the material to a molten or vaporized state in a very short time through high-energy laser pulses, and then rapidly cool and solidify to form a weld seam. Due to the very short pulse width and small heat affected area, the thermal stress and deformation generated during the welding process are also small, thereby improving the welding quality and accuracy.

    In addition, nanosecond welding machines can also be integrated with other automation equipment and production lines to achieve automated welding production, improve production efficiency and product quality.

    Process Parameters

    The process parameters of nanosecond welding machine mainly include the following aspects:

    1. Pulse width: The pulse width of nanosecond welding machines is usually between a few nanoseconds and tens of nanoseconds. When the pulse width is less than 10 nanoseconds, a very fast heating and cooling process can be achieved, thereby avoiding the formation of heat affected zones (HAZ).
    2. Pulse energy: This refers to the amount of energy transmitted by each pulse. For components of different materials and sizes, different pulse energies need to be selected to achieve optimal welding results.
    3. Solder joint diameter: Solder joint diameter refers to the size of the solder joint formed within one pulse cycle. The diameter of the solder joint can be adjusted by controlling the pulse width and pulse energy.

    In addition, the parameters of nanosecond welding machine also include laser wavelength, laser output power, power adjustment range, energy fluctuation, frequency adjustable range, etc. For example, some nanosecond welding machines have a laser wavelength of 1064nm, a maximum laser output power of 70W, a power adjustment range of 1-100%, energy fluctuation <± 5%, and a frequency adjustable range of 1-2000KHz.

    In practical applications, it is necessary to select appropriate process parameters based on specific welding requirements, material properties, and usage environments.

    Product Advantages

    • High photoelectric conversion efficiency, saving operating costs, customized light sources, longer warranty, and better service;
    • Highly integrated modularity, strong product scalability, and easy implementation of automation;
    • Integrated overall structure, compact and small in size, occupying a small area;
    • One stop control, real-time power monitoring.

    Application Areas

    Battery ear welding Mobile phone motor welding Antenna spring welding Camera motor welding

    Technical Parameters

    Equipment model FRZ-LWF100 FRZ-LWF200
    Average output power(W) 100W 200W
    Laser Source Nanosecond Fiber Laser
    Laser mode Single mode Single mode
    Cooling mode Air cooling Air cooling
    Wavelength 1064±20nm
    Welding area 70*70mm(Optional)
    Fiber length 3m(Optional)
    Energy fluctuation range ≤3%
    Power supply AC 220V±10%,50/60Hz
    Operational environmental temperature 10~35℃
    Operational environmental humidity ≤70%
    Platform (Optional)
    Purifier (Optional)

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    Product Video

    Frequently Asked Questions

    What is a nanosecond welding machine?
    A nanosecond welding machine is a device that utilizes nanosecond pulse lasers for welding processes. Compared to traditional systems, it offers shorter pulse widths and higher peak powers, ensuring faster, more accurate, and cleaner welds.
    What materials can be welded using this technology?
    It is highly suitable for welding a wide variety of metal materials, including stainless steel, aluminum alloy, copper alloy, titanium alloy, and other metals commonly used in precision manufacturing.
    How does the short pulse width benefit the welding process?
    With a pulse width typically below 10 nanoseconds, the machine achieves extremely rapid heating and cooling. This minimizes the heat-affected zone (HAZ), reducing thermal stress and physical deformation in the workpiece.
    Can the nanosecond welding machine be integrated into automated production lines?
    Yes, the system features highly integrated modularity and strong scalability, making it easy to combine with other automation equipment and production lines to achieve automated, high-efficiency production.
    What are the primary application areas for this equipment?
    Typical applications include battery ear welding, mobile phone motor welding, antenna spring welding, camera motor welding, and other precision electronics or automotive component assembly.

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