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High-Precision Six-Axis Laser Welding Robot from China Suppliers and Factory for Complex Automated Welding Solutions
Core Composition
Six-axis robot
Provides spatial motion flexibility, typically with six degrees of freedom.
Laser
Provides the welding energy, primarily in the form of fiber lasers, with power ranging from several hundred watts to 8,000 watts.
Welding head and control system
Responsible for beam focusing and path programming, some are equipped with swing welding heads to optimize welding quality.
Core Advantages
- Exceptional Flexibility: With six degrees of freedom, it can adapt to automatic welding of various complex three-dimensional workpieces.
- High quality and efficiency: Automation ensures consistency and high speed, with minimal heat-affected zone and deformation.
- Easy to integrate: The machine boasts high integration, with core components requiring no maintenance, enabling rapid integration into automated production lines.
Technical Parameters and Functions
Repeatability
Typically ±0.03mm to ±0.05mm.
Welding speed & Thickness
5-10 mm/s, weldable thickness from 0.1mm to 5mm.
Intelligent Features
Integrated weld seam tracking, penetration depth monitoring (e.g., LDD, SmartOCT), and multi-station collaboration, with the capability to connect to MES systems.
Application Fields
1
Automotive manufacturing: welding of body panels, power batteries, chassis components, and seat angle adjusters.
2
Aerospace: Welding of critical components for aircraft engines.
3
New Energy: Photovoltaic, Power Battery Module & Pack Production Lines.
4
General Industry: 3C Electronics, Medical Devices, Hardware Appliances, Kitchen & Bath Cabinets, etc.
Machine Picture
Frequently Asked Questions
Q: What are the core components of the robotic laser welding system?
A: The system primarily consists of a six-axis robot for flexible spatial motion, a fiber laser (ranging from several hundred to 8,000 watts) for welding energy, and a welding head with a control system for path programming and focusing.
Q: What is the repeatability accuracy of this robotic welding system?
A: The repeatability of the system typically ranges from ±0.03mm to ±0.05mm, ensuring high precision and consistency during automated operations.
Q: What range of thickness and speed can the machine weld?
A: The system supports a welding speed of 5-10 mm/s and is capable of welding materials with thicknesses ranging from 0.1mm to 5mm.
Q: What intelligent functions are integrated into the system?
A: It features integrated weld seam tracking, penetration depth monitoring (such as LDD and SmartOCT), multi-station collaboration capability, and can connect directly to MES systems.
Q: Which industries can benefit from this robotic welding technology?
A: It is widely applied in automotive manufacturing (body panels, batteries), aerospace (engine components), new energy (photovoltaic, battery pack lines), and general industries such as 3C electronics, medical devices, and hardware appliances.